DeVillbiss Air Power Company SP-100-F Průvodce řešením problémů

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General Operation and
Parts Instructions for
Gasoline Compressor
Outfits
MODEL NO.
DACE-7161-2
ENGINE HORSE POWER
COMPRESSOR BORE
COMPRESSOR STROKE
AIR TANK CAPACITY
11liP
1.96/4.3
2.17
30 GAL.
APPROXIMATE UNLOADER PRESSURE 175 PSIG
SCFM @ 100 psig 12.5
SCFM @ 175 Psig 12,0
e
e
This product is not equipped with a spark arresting muffler. If the product will be used around
flammable materials,oronland covered with materials such asagricultural crops, forest, brush,grass,or other similar
items, then an approved spark arrester must be installed and islegally required in the state of California. It is a
violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources
Code, unless the engine is equipped with a spark arrestor,as defined in section 4442, and maintained in effective
working order. Spark arresters are also required on some U.S. Forest service land and may alsobe legallyrequired
under other statutesand ordinances.
Engineexhaust from this product containschemicalsknown, incertain quantities,to causecancer,birth defects or
other reproductive harm.
MGP-DAC-7161-2A 7/9/99
J_,V//.B/SS A/R _ €_O/ImulqJIIY
_13 Indus_lal Dr. Jacb_n, TN 38301
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Shrnutí obsahu

Strany 1 - Parts Instructions for

General Operation andParts Instructions forGasoline CompressorOutfitsMODEL NO.DACE-7161-2ENGINE HORSE POWERCOMPRESSOR BORECOMPRESSOR STROKEAIR TANK CA

Strany 2 - TABLE OF CONTENTS

AIR FLOWMAIN DISTRIBUTION AIR LINESSLOPE PIPE IN DIRECTIONOF AIR FLOW.WATER CONDENSATE FLOWSALONG So'PrOM OF PIPE TODRAIN LEGS, PREVENTING ITFROM

Strany 3 - IMPORTANT SAFETY INSTRUCTIONS

OPERATIONOperator ControlsThe unloader valve for the operation of the gasolinecompressor outfit is located between the compressorpump and gasoline eng

Strany 4 - AIR TANK

Over-pressurization of the air tankmay cause tank rupture or explosion.The air tank is protected from over-pressurization by a safety valve. Donot eli

Strany 5 - MOVING PARTS

3. Periodicallycheckthe compressoroutfitduringthe firstfew days of operation to make surethe compressor outfit isrunningsmoothlyandallcontrolsare oper

Strany 6 - DESCRIPTION OF OPERATION

c. Check for excessive vibration and noise.Correct any defects found.d. Check for oilleaks. Correct any leaksfound.SHUT DOWN PROCEDURESTo stopthe engi

Strany 7

WEEKLY1. Clean and inspect the compressor airintake filter; replace if necessary.2. Inspect condition of drive belt; replace ifnecessary.3. Clean outs

Strany 8 - INSTALLATION

CHECKING AND CHANGING AIRINTAKE FILTERNOTEKeep the air filter clean at all times. Donot operate compressor outfit whenthe filters are removed.The cond

Strany 9 - AIR LINE PIPING

DRIVE BELT DOWNWARD FORCECOMPRESSORFLYWHEELFigure 8. Checking Belt Tension4,5..7.8.Holdthe belttension untilthe engine mount-ing hardwarecan betighten

Strany 10 - SLOPEWITH

REPLACING DRIVE BELT(cont'd) 6. Reinstall the drive belt. Make sure the beltis centered onthe engine pulleyandflywheel.5. Slide the engine back i

Strany 11 - OPERATION

6. Reinstallthecheckvalve.DONOTOVER-TIGHTEN.SERVICINGINTAKEANDEXHAUSTVALVESTheintakeandexhaustvalvesaswellasthevalveplatesandcylinderheadwill,overaper

Strany 12 - TWO STAGE COMPRESSOR UNITS

TABLE OF CONTENTSPage No.SAFETY PRECAUTIONS ... 3-5GENERAL INFORMATION

Strany 13

TROUBLESHOOTING GUIDEPerforming service checks or repairs may expose moving parts, or compressed air sources.Personal injuries may occur. Prior to att

Strany 14 - MAINTENANCE

TROUBLESHOOTING CHART (Continued)PROBLEM CORRECTIONRoughOperation of GasolineEngine. (Consult the "GasolineEngineOwners Manual"forManufactur

Strany 15 - CHECKING AND CHANGING OIL

TROUBLESHOOTING CHART (Continued)PROBLEMAir leaks (cont)CAUSEAir leakin safetyvalve,Low Discharge PressureKnockingDefective checkvalve.(Unloader vaive

Strany 16 - INTAKE FILTER

TROUBLESHOOTING CHART (Continued)PROBLEM CAUSEKnocking(cont'd) Flywheelloose.Excessive Oil ConsumptionCompressorOver heatingLoose belt.Restricted

Strany 17 - SERVICE INSTRUCTIONS

TROUBLESHOOTING CHART (Continued)CAUSERestrictedair intake.PROBLEMCompressorOverheating (Cent)Improperlevel and/orgrade of oilused.Excessive BeltWearR

Strany 18 - ALIGNMENT

COMPRESSOR/PUMP DIAGRAMANDPARTS LISTPAGE 25

Strany 19

Air Compressor DiagramDetail AT_QUE TO1 _2 F_÷I.B.3121222324 26 272538534331218PAGE 26

Strany 20 - TROUBLESHOOTING GUIDE

Parts ListKEYNO.1*23456781112131418192122232425262728293O31323334353638pART NUMBERSSF-3121 -ZNSSP-7824AC-0606-1SSP-6461SSP-1144ABP-4592SSF-3159CAC-101

Strany 21 - PROBLEM CORRECTION

Compressor Pump Diagram2V681011PAGE 28

Strany 22 - CORRECTION

Parts ListKEYNO. PARTS NUMBER DESCRIPTION1 ABP-8226501 Hardware Kit2 ABP-5961405 Head3 ABP-5940055 Valve Plate Kit4 ABP-5950057 Gasket Kit5 ABP-528110

Strany 23 - PROBLEM CAUSE

SAFETY GUIDELINES - DEFINITIONSThis manual contains information that is important for you to know and understand. This information relates to protecti

Strany 24

LIMITED WARRANTYONE YEAR FROM DATE OF PURCHASEAll merchandise manufactured by DeVllbiss Air Power Company/ExCell Manufacturing is warranted to be free

Strany 25 - PARTS LIST

Service NotesPAGE 31

Strany 26 - Air Compressor Diagram

GENERAL OPERATION AND PARTSFOR GASOLINE COMPRESSOROUTFITSMODEL NO.DACE-7161-2Call our Toll Free Number 1-800-888-2468, Ext 2, then 1, to obtainthe loc

Strany 27 - Parts List

HAZARDRISK OF BURSTING(cont'd)RISK FROMFLYING OBJECTSIRISK TO BREATHINGWHAT CAN HAPPEN HOW TO PREVENT ITAIR TANK3. UNAUTHORIZED MODIFICATIONS TOT

Strany 28 - Compressor Pump Diagram

HAZARDRISK FROMMOVING PARTSiRISK OF BURNSWHAT CAN HAPPEN HOW TO PREVENT ITTHE ENGINE CAN START ACCIDENTALLYIF THE FLYWHEEL IS TURNED BY HAND ORMOVED B

Strany 29

GENERAL INFORMATIONYou have pumhaeed a complete compressoroutfit con-sistingof an air compressor, ASME approved airtank,gasoline engine, and associate

Strany 30 - Ddq/.EBS A/R m mmMmy

GasEnginePumpAir IntakeEngine Oil FilterDipstick BeltGuardFuel Two-StageTank PumpEngine AirFilterEngine OilDrain(Not Shown)ThrottleControlPump OilFill

Strany 31 - Service Notes

INSTALLATIONPRE-INSTALLATION INSPECTIONNOTEEach air compressor outfit is care-fully checked before shipment. Withimproper handling, damage mayresult i

Strany 32 - DACE-7161-2

NOTEWhere a remote air intake is used, enlargethe side of the air intake piping by one pipesize for each t0 feet of length.Stationary outfits must be

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